Prima Power Shear Genius EVO

PUNCHING AND SHEARING COMBINED MACHINES Highest productivity with integrated punching and shearing ECONOMICAL Lowest cost per part EFFICIENT Highest output ECOLOGICAL Sustainable fabrication MODULAR TECHNOLOGY Both machine and automation for it are modular to meet customer’s needs The Shear Genius® EVO philosophy is to provide one machine capable of transforming square parts and panels to final products by combining additional work stages (loading, punching, forming, threading, marking, shearing and part sorting) and in this way simplifying the complete process. Shear Genius® EVO concept saves material, decreases necessary floor space and investment in separate machine tools, tooling and energy. The core element of the machine is in its servo-electric technology, allowing sustainable manufacturing with reduced energy consumption, raw material savings and no oil waste. Shear Genius® EVO consists of a servo-electric turret punch press with integrated right angle shear and automatic loading equipment. Prima Power's ECOPUNCH® concept is an astonishing money saver in terms of energy consumption. Compared to the traditional method Prima Power can produce more parts at the same energy. The Prima Power right angle shear is extremely fast in operation. Programmable blade height and automatic stroke depth adjustment optimize shearing. The blade speed is automatically selected for the maximum speed. Together with automatic shearing modes, this optimizes operation speed. Shear Genius EVO can be easily connected to automation systems in order to automatize the material and part flow and further increase the output. HIGHLIGHTS New material loading solution with sheet edge measurement Smart nesting Trim strip destroyer to speed up the continuous production Fast sheet loading time and efficient production process time ACCESSIBLE Easy to use and monitor INTELLIGENT RAM More tools in turret and shorter tool change times SCRATCH FREE Vertically moving brushes prevent the scratching of sensitive materials LARGE TOOLING CAPACITY The large number of tools with Prima Power punching machines results from a set of technical features which is not available from any other manufacturer: • Two turret construction alternatives: 16 and 20 stations • Multi-Tools® • A vast variety of special tools • Rotating Auto-Index system • Intelligent ram BENEFITS Servo-electric Shear Genius® EVO SG1530: the benefits + Fast material loading solution with sheet edge measurement + Efficient and economical nesting + Fast sheet loading time and increased production process time + Sheet Size / Working Area Y1565mm, X3074mm + Fast setup with high tool capacity + Low energy consumption at three power modes: run / stand by / idle + Low maintenance cost + High versatility + High performance values + Wide range of options, can also be installed later as machine upgrades + Automated flexible fabrication + Steady support for processed material during planking process with high quality brush tables + No skeletons, less punching scrap = savings in raw material + No nibble marks + High productivity + Low manufacturing costs + Fast return on investment = Very high productivity in most varied applications Two models: SG1530 and SG1540 Max sheet size SG1530: 3,074 mm x 1,565 mm SG1540: 4,300 mm x 1,565 mm Max. sheet thickness punching: 8 mm shearing: Aluminium 5 mm, Mild steel 3 mm, Stainless steel 3 mm Customized turret Max. tools in turret: 400 Max. index tools in turret: 384 Two performance levels: Pure and Dynamic The Genius series has models on two complementary performance levels. Pure meets all the targets set for an attractively priced, yet efficient production machine; Dynamic offers the best productivity and performance in the market. Both models come with the latest features and can be equipped with the whole range of options. Ram force SG EVO Pure: 250 kN (25 US Tons) SG EVO Dynamic: 300 kN (33 US Tons)

Max. hit speed SG EVO Pure: 700 1/min SG EVO Dynamic: 1000 1/min

Positioning speed SG EVO Pure: 127 m/min SG EVO Dynamic: 150 m/min

Index tool rotation speed SG EVO Pure: 180 rpm SG EVO Dynamic: 250 rpm