Prima Power Combi Genius

PUNCHING AND LASER CUTTING COMBINED MACHINES Punching + Laser cutting = Superior manufacturing economy 1+1>2 HIGH TOOLING CAPACITY Customized turret design allows up to 384 standard or 128 index tools for active use. COMPACT LAYOUT Small floor space needed. MODULAR TECHNOLOGY Manufacturing cell can be equipped with automation solutions to achieve unattended production. ECONOMICAL MANUFACTURING 3 or 4 kW Prima Power fiber laser resonator offers economical manufacturing capacity for a large range of sheet metal products. Punching and Laser cutting combined machine is unbeatable when it comes to versatility and flexibility, combining multiple operations in one machine. This Lean Manufacturing style reduces cost per part; parts will be made fast,easily and accurately through one machine by one operator using only one operating and programming system. The Combi machine works with numerically controlled, servo-electric axes, providing high speed operations, low maintenance requirement, superior energy efficiency and lower production costs. A high brilliance fiber laser is integrated into the Combi Genius enabling manufacturing faster, more economically and with a wider range of materials than any alternative solution on the market. The control panel is integrated in the electric cabinet for easy cabinet placing and easy access to machine controls. This multitasking control allows work preparation, program background editing and set up while the machine is running. The optimized cutting head, collimator, delivery fibre and cutting parameters guarantee the highest cutting quality and speed for the Prima Power combi machine in the market. 23 ton and 30 ton punching force as standard, depending on selected performance (Pure/Dynamic). Up to 400 standard or 384 index tools can be simultaneously available in the turret for active use. Turret is compatible with Amada® tools. TOOLING The large number of tools with Prima Power punching machines results from a set of technical features which is not available from any other manufacturer: • Two turret construction alternatives: 16 and 20 stations • Multi-Tools® • A vast variety of special tools • Rotating Auto-Index system • Intelligent ram The Punch Laser combination equipped with servo-electric punching provides both fast nibbling speeds and the possibility of using low ram speeds when employing forming tools or for reducing the noise level with large-diameter tools. The fully programmable stroke length gives a variety of possibilities in forming operations, all the way up to bending. Prima Power's ECOPUNCH® concept is an astonishing money saver in terms of energy consumption. Compared to traditional method Prima Power can produce more parts at same energy. Three models: CG1225, CG1530 and CG1540 Max sheet size CG1225: 2,500 mm x 1,250 mm CG1530 / X25: 3,000 mm x 1,250 mm CG1530 / X30: 3,000 mm x 1,500 mm CG1540: 4,300 mm x 1,500 mm Max. sheet thickness: 8 mm Customized turret Max. tools in turret: 400 Max. index tools in turret: 384 Laser power: 3 kW or 4 kW Max. sheet thickness, punch and laser: 8 mm (Al, Mild steel, Stainless steel) Two performance levels: Pure and Dynamic The new Genius series has models on two complementary performance levels. Pure meets all the targets set for an attractively priced, yet efficient production machine; Dynamic offers the best productivity and performance in the market. Both models come with the latest features and can be equipped with the whole range of options. Ram force, max. CG Pure: 230 kN (25 US Tons) CG Dynamic: 300 kN (33 US Tons) Hit speed, max. CG Pure: 700 hpm CG Dynamic: 1,000 hpm Positioning speed CG Pure / X25: 108 m/min CG Pure / X30: 127 m/min CG Dynamic / X25: 127 m/min CG Dynamic / X30: 150 m/min Index tool rotation speed CG Pure: 180 rpm CG Dynamic: 250 rpm